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  1968 - 1982: C3 Corvettes Archived Topics
  Why Exhaust is Big Problem on 75-81 for HP

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Author Topic:   Why Exhaust is Big Problem on 75-81 for HP
Ganey
Senior Member

Posts: 3792
From: Texas CORVETTE 77 385 C.I.
Registered: Apr 1999

posted 12-21-1999 01:27 PM     Click Here to See the Profile for Ganey   Click Here to Email Ganey     Edit/Delete Message   Reply w/Quote
I wish I could get all of you at least 300 HP for Christmas for your Corvettes or Chevys. Since I can't afford that, this will have to do.

Maybe these 2 examples will explain best why exhaust is big problem to making HP on 75-81.

Example 1 Chevy
350 stock single exhaust w/ cat
Backpressure 16.5 psi...........152 hp
Remove cat, & replace stock
muffler w/ Cyclone sonic turbo
Backpressure 3.5 psi.............210 hp
Duals & 2 Cyclone sonic turbos
Backpressure -1/2psi............224 HP
That is +45%
Headers not tested.

Example 2 Camaro
350 81 Z28 stock ex.............214 hp
Headers..............................228 hp
Replace cat w/ hi flo cat........241 HP
That is over +12%
Not tested w/ duals, expect another 15, which would be 256 HP.
That would put total about +20%

Gas milage goes up too.

Expect you know on a Corvette like yours duals run straight back from manifolds or headers.
The iron manifolds are not that bad on stock engines especially if you have to run cats.
The more hp one has the more headers help.

Now, one can keep the stock carb & cam this to over 300HP easy, even 340 or more if everything else is right!

Merry Christmas

------------------
Cheers
Ganey

CORVETTE 77 385CI 6.3L Hi-Perf. Sus.
http://ganeys.home.sprynet.com/

[This message has been edited by Ganey (edited 12-21-1999).]

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Jack78
Senior Member

Posts: 1182
From: Burke, Virginia USA now temporarily located in Pensacola, FL,
Registered: Sep 1999

posted 12-21-1999 01:33 PM     Click Here to See the Profile for Jack78   Click Here to Email Jack78     Edit/Delete Message   Reply w/Quote
Ganey - I live in an area where pollution testing is pretty strict - I could never get away with removing my cat converter or changing from the "Y" pipes to duals. If I go with a better flowing cat (I still have the original) do I gain much? How about if I change mufflers to something with less back pressure? Do headers or different exhaust manifolds make much difference if I have to keep the cat and single exhaust? Thanks. Jack

------------------
Jack
Burke, VA
'78 Coupe L-48 bone stock
My first - ever

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andy82
Senior Member

Posts: 382
From: Fremont,CA'82 350,AUTO,PS,ACTwo-Tone
Registered: May 99

posted 12-21-1999 01:40 PM     Click Here to See the Profile for andy82   Click Here to Email andy82     Edit/Delete Message   Reply w/Quote
Ganey,

you exclude the 82's in you posting, is this because they have stock headers? Does anybody know how these headers compare to aftermarket ones?

------------------
Andy
Fremont, Northern California
Two tone '82, Hypertech Stage II chip
Edelbrock cam, K&N air, high flow exaust,
Monza style mufflers.
Click here for my Vette on the WEB


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Ganey
Senior Member

Posts: 3792
From: Texas CORVETTE 77 385 C.I.
Registered: Apr 1999

posted 12-21-1999 02:02 PM     Click Here to See the Profile for Ganey   Click Here to Email Ganey     Edit/Delete Message   Reply w/Quote
Jack

Best Headers & 3" Converters to 2 1/2 duals.
I would try to run headers or manifolds, duals, 2 hi flow cat. converters, crossover pipe, Dynomax mufflers.

If not possible, hi flow cat & try no mufflers or Dynomax. Your ex. manifolds are some of the best available so changing manifolds or to headers is not cost effective.

Cat & single ex. quiets, remove mufflers, too loud for you, then add even short glasspacks or turbo mufflers. Test- Remove cat & use test pipe to see diff., then you will know what you want.

See I will never buy a muffler thread in Aftermarket.

------------------
Cheers
Ganey

CORVETTE 77 385CI 6.3L Hi-Perf. Sus.
http://ganeys.home.sprynet.com/

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SuperFast80
Senior Member

Posts: 3021
From: Toronto, CANADA - Frost Beige 1980
Registered: Aug 1999

posted 12-21-1999 02:44 PM     Click Here to See the Profile for SuperFast80   Click Here to Email SuperFast80     Edit/Delete Message   Reply w/Quote
Ganey,

When you talk about 214hp for '81 Z28, where do you get that from? Wasn't the rating 180-190hp?

The headers give another 15hp, so shouldn't it go to 256 instead of 246?

Thanks buddy

------------------
1980 355/300hp
USS Corvetteforum SSB Gold Crew
Damage Control Off. Ltjg

*Corvette:
The Only Sports Car That Matters*

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Ganey
Senior Member

Posts: 3792
From: Texas CORVETTE 77 385 C.I.
Registered: Apr 1999

posted 12-21-1999 03:20 PM     Click Here to See the Profile for Ganey   Click Here to Email Ganey     Edit/Delete Message   Reply w/Quote
Andy82

Headers help mainly at higher rpms. The 82 will not turn high rpms w/ stock Cross Fire manifold so headers would not be cost effective & would expect 0 to minimal gain.
Would expect the other exhaust mods to help 82 some.

Monty is 82 expert & says the fuel system is capable of 300 HP, but not the manifold.
I posted on 12-2-99 on Cross Fire Mods - Update about using 2 4bl manifold if 300 HP is enough & cam for it. There is also a Holley 670cfm injector & manifold.

If you want to run gears or higher stall converter, try this cam TPIS 700-134 221/230 .454/.454 112 LS.

------------------
Cheers
Ganey

CORVETTE 77 385CI 6.3L Hi-Perf. Sus.
http://ganeys.home.sprynet.com/

[This message has been edited by Ganey (edited 12-21-1999).]

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redvetracr
Senior Member

Posts: 637
From: WI
Registered: Aug 1999

posted 12-21-1999 03:39 PM     Click Here to See the Profile for redvetracr   Click Here to Email redvetracr     Edit/Delete Message   Reply w/Quote
All this talk of headers i have a new set of headman`s WHY CAN`T I SELL THEM HERE !!!!

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Ganey
Senior Member

Posts: 3792
From: Texas CORVETTE 77 385 C.I.
Registered: Apr 1999

posted 12-21-1999 03:51 PM     Click Here to See the Profile for Ganey   Click Here to Email Ganey     Edit/Delete Message   Reply w/Quote
SuperFast80

Yes, I think the 81 Z28 was less hp. These figures are engine on dyno complete exhaust, no accessory. Expect you know different dynos will show different figures, so the exact figures are not as important as what the changes show. If someone has not seen this type of info. before, it is enlightening, don't you think?
Yes, you are correct, have fixed to 256.

Redvetracer
Put a description of headers here. I don't think many look in Parts Sale/Wanted section.

------------------
Cheers
Ganey

CORVETTE 77 385CI 6.3L Hi-Perf. Sus.
http://ganeys.home.sprynet.com/

[This message has been edited by Ganey (edited 12-21-1999).]

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fauxrs
Senior Member

Posts: 1113
From: San Diego 1978 L-82 A31-PW C60-AC FE7-GYMKANA M21-CLOSE RATIO 4 SPD QBS-255/60-15SBR U81-REAR SPEAKERS ZX2-CONVENIENCE GROUP
Registered: Nov 1999

posted 12-21-1999 04:08 PM     Click Here to See the Profile for fauxrs   Click Here to Email fauxrs     Edit/Delete Message   Reply w/Quote
Try this.....

Use your rams horn manifolds or factory "Shorty style" headers from c4. from the manifolds run a 2 1/2" mandrel bent y-pipe (will require fabrication) merge the two legs of the 'y' into a Flowmaster merge pipe. this pipe has a smooth transition from 2- 2 1/2" to 1 - 3" - connect to 3" high flow cat - use another flowmaster 'y' and use 2 1/2" pipes to low backpressure mufflers.

This should be the equal of a dual 2" system. The only difference being the resistance of one cat vs. two. Should be very close though as (1) 3" pipe has greater x-sectional area than (2) 2" pipes.

All this and its smog legal too!

This is what I plan to do when I get round to the engine/exhaust/driveline work.

redvetracer-----send info on headers - i may be interested.

------------------
White 1978 L-82
4-Speed
Soon to be burgundy

Zr-1 glass bumper


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74vette69
Senior Member

Posts: 587
From: Oklahoma
Registered: Nov 1999

posted 12-21-1999 04:32 PM     Click Here to See the Profile for 74vette69   Click Here to Email 74vette69     Edit/Delete Message   Reply w/Quote
Put a straw in youre mouth and blow.Now pinch the center of the straw with youre fingers and walla!You have just installed a catalytic converter! If what goes up must come down,then on a motor it is ,what gets in must come out

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andy82
Senior Member

Posts: 382
From: Fremont,CA'82 350,AUTO,PS,ACTwo-Tone
Registered: May 99

posted 12-21-1999 04:58 PM     Click Here to See the Profile for andy82   Click Here to Email andy82     Edit/Delete Message   Reply w/Quote
Ganey,

what I meant the the '82 seems to me the only shark that has stock headers installed from factory. Don't know if they are good but maybe that is one reason the '82 is measured 200hp instead of lees hp in the previous years.
And BTW, you are right, the other exaust mods helped alot!

------------------
Andy
Fremont, Northern California
Two tone '82, Hypertech Stage II chip
Edelbrock cam, K&N air, high flow exaust,
Monza style mufflers.
Click here for my Vette on the WEB


[This message has been edited by andy82 (edited 12-21-1999).]

[This message has been edited by andy82 (edited 12-21-1999).]

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redvetracr
Senior Member

Posts: 637
From: WI
Registered: Aug 1999

posted 12-21-1999 05:03 PM     Click Here to See the Profile for redvetracr   Click Here to Email redvetracr     Edit/Delete Message   Reply w/Quote
NEW NEVER BOLTED TO ENGINE Hedman under chassis hedders 63-82 small block race style
(uses reversion plates)has adjustable collector length,1 3/4"ID tubes Quality piece
$490./Jegs(Hedman#65330)will take $290.+UPS

[This message has been edited by redvetracr (edited 12-21-1999).]

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SuperFast80
Senior Member

Posts: 3021
From: Toronto, CANADA - Frost Beige 1980
Registered: Aug 1999

posted 12-21-1999 05:13 PM     Click Here to See the Profile for SuperFast80   Click Here to Email SuperFast80     Edit/Delete Message   Reply w/Quote
74vette69, well put.

Ganey, you are damn right! The difference one can make with exhaust upgrades on these so-called 'smog motors' is incredible.

BTW, I have been kicking around this theory for a while now. See if you can follow and then comment:

If we look at the '71 hp ratings (the only ones that showed both net and gross) we see 330 gross for the LT1 and 255 net. I know it is not an exact science but the conversion rate seems to be approximately 1:0.77. So lets accept a rounder 20% power loss with net.

Using that, lets convert the net hp ratings of the L48s from 1975-1980 to approximate gross as well as add 20% for true duals and no cats (so as to even the score with the 68-74s):

Year Net Appr. Gross True duals gr.
1975 165 206 247
1976 180 225 270
1977 180 225 270
1978 185 231 277
1979 195 244 292
1980 190 238 287

Now if you look at the base hp for 1968 through 1971 (gross numbers), you will see base numbers from 270 to 300. If we take these numbers at face value, the L48 is as good as any base engine offered previously and does not deserve the bad rap.

After all, it was the smog laws that put on more accessories but the engine didn't change (yes, I knoe compression dropped but that didn't do much).

What do you think?

------------------
1980 355/300hp
USS Corvetteforum SSB Gold Crew
Damage Control Off. Ltjg

*Corvette:
The Only Sports Car That Matters*

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Ganey
Senior Member

Posts: 3792
From: Texas CORVETTE 77 385 C.I.
Registered: Apr 1999

posted 12-21-1999 06:02 PM     Click Here to See the Profile for Ganey   Click Here to Email Ganey     Edit/Delete Message   Reply w/Quote
Andy

Previous years 75-80 have ratings for L82 from 205 to 230 HP.
Highest net is 255 HP @ 5600 72 350 no cat. w/ duals.

Highest small block gross is 375 @ 6200 327.

I have no exp. w/ 82, don't have size info. on your ex., do not expect your ex. is better than the rams horn manifolds.

Consider this I beat new GTOs, etc. repeatedly w/ 57 Chevys w/ 283, 307, 302, w/ 30-30 solid lifter cam, dual ex., rams horn manifolds like Corvette has. Stock 57 carbs, aftermarket air filter, supertuned. Stock gears about 3.36.
Used 4.56 Posi on the fast cars.

Why not tell what you did & results for 82 guys?

------------------
Cheers
Ganey

CORVETTE 77 385CI 6.3L Hi-Perf. Sus.
http://ganeys.home.sprynet.com/

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andy82
Senior Member

Posts: 382
From: Fremont,CA'82 350,AUTO,PS,ACTwo-Tone
Registered: May 99

posted 12-21-1999 07:00 PM     Click Here to See the Profile for andy82   Click Here to Email andy82     Edit/Delete Message   Reply w/Quote
Ganey,

quote "Highest net is 255 HP @ 5600 72 350 no cat. w/ duals."

There you have it: true dual exaust w/o cat and headers seems to be the ultimate solution. Note: HP Numbers also dropped significant with intro of smog legal equippment.

I for my part have to be smog legal, but noticed a difference by just changing to high flow cat and tips instead of rear mufflers.
I'd love to see dyno results although I can't compete to many other folks here in the forum but just for the heck of it...

------------------
Andy
Fremont, Northern California
Two tone '82, Hypertech Stage II chip
Edelbrock cam, K&N air, high flow exaust,
Monza style mufflers.
Click here for my Vette on the WEB


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Ganey
Senior Member

Posts: 3792
From: Texas CORVETTE 77 385 C.I.
Registered: Apr 1999

posted 12-21-1999 07:03 PM     Click Here to See the Profile for Ganey   Click Here to Email Ganey     Edit/Delete Message   Reply w/Quote
SuperFast80

Based on more info., a long time ago figured for engines rated net about 200-325 HP one could take net & add 30%.
Now you want to add for duals, I think your 20% dyno may be optimistic. See Ex. 2 the 20% included headers.
15% may be a lot to add.
If one adds 30% then adds 15% the total is about the same as you have. So different methods about same total results!

PS I have been running way behind on this thread because it takes so long to key in answers.

------------------
Cheers
Ganey

CORVETTE 77 385CI 6.3L Hi-Perf. Sus.
http://ganeys.home.sprynet.com/

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fauxrs
Senior Member

Posts: 1113
From: San Diego 1978 L-82 A31-PW C60-AC FE7-GYMKANA M21-CLOSE RATIO 4 SPD QBS-255/60-15SBR U81-REAR SPEAKERS ZX2-CONVENIENCE GROUP
Registered: Nov 1999

posted 12-21-1999 08:37 PM     Click Here to See the Profile for fauxrs   Click Here to Email fauxrs     Edit/Delete Message   Reply w/Quote
redvetracr:

much more header than I need unfortunatly.

------------------
White 1978 L-82
4-Speed
Soon to be burgundy

Zr-1 glass bumper


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JK78SA
Senior Member

Posts: 190
From: Waukesha WI
Registered: Oct 1999

posted 12-22-1999 02:40 AM     Click Here to See the Profile for JK78SA   Click Here to Email JK78SA     Edit/Delete Message   Reply w/Quote
Ganey,
Excellent thread you started. Thanks. I've got a '78 L48 w/ stock exhaust sytem w/ Walker Super Turbo mufflers. The quietness has been driving me nuts for the last 3 years, so removed the mufflers & went to the local muffler shop & had them make me some replacement pipes for $30.00. Car sounds alot better & I noticed a slight improvement in lower end torque. However, I would like to lose the cat. But the guy at the muffler shop highly suggested I not run w/o a cat. They are really cracking down on emmissions enforcement in my area. He had heard recently that 2 vette owners that live in the same county as I do got pulled over. The cops checked out there cars (no cat) & both got fined $5000.00. One guy had to get an attorney to keep from having his registration yanked. So I guess I'll have to keep legal & continue to contribute to the acid rain problem (create more sulferic acid). What kind or brand of high flow convertor would you recommend for my application & how much HP would I end up with? Thanks for your help & expertise.
John

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chevyman
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Posts: 155
From: Meriden, Connecticut
Registered: Dec 1999

posted 12-22-1999 05:49 AM     Click Here to See the Profile for chevyman     Edit/Delete Message   Reply w/Quote
I also have a 75 and replaced my exhaust with a dynomax system. The only thing with the cat is I replaced it with a newer monolythic style and gutted it out. IT still passes emmision and satifies the emission cops. Sounds awesome. Maybe you can do the same.

------------------
Eddie Hernandez
1975 Corvette Coupe
Meriden, CT

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Ganey
Senior Member

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From: Texas CORVETTE 77 385 C.I.
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posted 12-22-1999 10:13 AM     Click Here to See the Profile for Ganey   Click Here to Email Ganey     Edit/Delete Message   Reply w/Quote
John

Thanks.
http://www.randomtechnology.com/ is supposed to be the best. Suggest asking them, they have e-mail at site.

I think you would be much better off to run duals & 2.

------------------
Cheers
Ganey

CORVETTE 77 385CI 6.3L Hi-Perf. Sus.
http://ganeys.home.sprynet.com/

[This message has been edited by Ganey (edited 12-22-1999).]

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Pacha
Senior Member

Posts: 60
From: Buenos Aires, Argentina
Registered: Dec 1999

posted 12-22-1999 11:43 AM     Click Here to See the Profile for Pacha   Click Here to Email Pacha     Edit/Delete Message   Reply w/Quote
Would a "shorty" style header and ´69 side exhaust be a good performer combo?
It will give you a 2 1/2 dual side exhaust and the posibility to use repro fiberglass covers so you don´t get burnt as with hooker side pipes.

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fastguy
unregistered
posted 12-22-1999 12:06 PM           Edit/Delete Message   Reply w/Quote
This has been a great thread. In every vehicle I have upgraded exhaust on, I have seen an improvement. I went from the cheesy manifolds and Y-pipe with single muffler tiny tailpipe on my 67 350 Camaro to cheap Summit headers ($75) and 2 1/2 dual exhaust with sonic turbos. HUGE difference. I am going to get another set of Summit headers for the Vette with 2 1/2 duals. I probably won't use a converter set since no one checks cars that old, especially a car that has antique plates. On my other cars, I will admit that I have converter "shells". Its basically a hollowed converter. One car even had a fake converter bottom welded onto a straight section of pipe! Don't try this at home.

------------------
George DiGregorio
75 Stingray L48 SuperT-10
Milford, MA

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Demar
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From: Terre Haute, IN USA
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posted 12-22-1999 12:09 PM     Click Here to See the Profile for Demar   Click Here to Email Demar     Edit/Delete Message   Reply w/Quote
I've eliminated the cat converter and am running straight dual chambered exhaust. Would this be equivilent to the dual turbo cyclones?

------------------
Demar
76 L-48
http://www.angelfire.com/in2/demar/index.html
Terre Haute, Indiana

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Ganey
Senior Member

Posts: 3792
From: Texas CORVETTE 77 385 C.I.
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posted 12-22-1999 12:33 PM     Click Here to See the Profile for Ganey   Click Here to Email Ganey     Edit/Delete Message   Reply w/Quote
Pacha

I don't run that type because I want 4into1 full length headers for max. power & rpms, the headers point straight back & the pipes go straight through the crossmember & straight back making gentle curves around the spare. There is also a crossover pipe.

This is ideal. There are about 2 ways to improve this. One is to remove spare & avoid the gentle curves. The other can not disclosed since it needs to be sold to an exhaust co.

I think to run the side pipes you must really like them. All the turns does not help. One should run a crossover pipe w/ it. Expect the shorty headers to be a little better than the rams horn manifolds. Still, it will work & a lot of guys like them. If you did a topic on this probably the side pipe guys would say do it, ask about pros & cons. Anyway I am not trying to talk you out of it. At least you don't have to worry about cats, however those sharp turns are probably as bad.

------------------
Cheers
Ganey

CORVETTE 77 385CI 6.3L Hi-Perf. Sus.
http://ganeys.home.sprynet.com/

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Ganey
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From: Texas CORVETTE 77 385 C.I.
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posted 12-22-1999 01:11 PM     Click Here to See the Profile for Ganey   Click Here to Email Ganey     Edit/Delete Message   Reply w/Quote
Demar

Having the muffler at the end is ideal.
Total ex. system loss w/ above system w/ headers & turbo mufflers can be less than 15!

------------------
Cheers
Ganey

CORVETTE 77 385CI 6.3L Hi-Perf. Sus.
http://ganeys.home.sprynet.com/

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JADEE
Senior Member

Posts: 168
From: MAXVILLE, FLORIDA USA
Registered: Oct 1999

posted 12-22-1999 01:46 PM     Click Here to See the Profile for JADEE   Click Here to Email JADEE     Edit/Delete Message   Reply w/Quote
GANEY
Would this formula also work on my 79 Camaro 350 cu. bored 30 over. If so what would be the h\p if my duals run straight back to mufflers which are 84 turbo type mufflers. I don't have any other specs. except it's using a QJET.
THANKS AND MERRY XMAS AND HAPPY HOLIDAYS AROUND YOUR HOUSE.
JERRY
79 CAMARO
76 VETTE
L-82
SOME MODS

------------------

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Ganey
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From: Texas CORVETTE 77 385 C.I.
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posted 12-22-1999 03:25 PM     Click Here to See the Profile for Ganey   Click Here to Email Ganey     Edit/Delete Message   Reply w/Quote
Jerry

I have had a Firebird 400 Conv. & a Trans Am similar to your Camaro, however it has been years. Expect you know you have the large live axle in the way that you will have to loop over to be legal. Basically you want to make as straight as possible, gentle curves as possible for any car. Anyway will not match Vette system.

One way to deal with the live axle cars is to run pipe straight back, add mufflers & forget the tailpipes over axle. I barely attached the mufflers to pipes & suspended the mufflers front & rear so that a hard jab on the throttle would blow the mufflers off & leave suspended out of the way. This is especially good if one does not have headers. This should be done after staging. Too late now, Gotcha!


------------------
Cheers
Ganey

CORVETTE 77 385CI 6.3L Hi-Perf. Sus.
http://ganeys.home.sprynet.com/

[This message has been edited by Ganey (edited 12-22-1999).]

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DaveL82
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From: Plano TX
Registered: Jul 1999

posted 12-22-1999 03:41 PM     Click Here to See the Profile for DaveL82   Click Here to Email DaveL82     Edit/Delete Message   Reply w/Quote
I used to see vette rams horn manifolds advertised in Circle Track magazine a few years ago that were ported. These were for classes that required stock type manifolds but haven't see them lately.

I have an 80 model vette which runs the exhuast under the transmission crossmember. This makes it real easy to swap from stock type exhaust to the so called off highway duals in about an hour. I can change back quickly if needed.

I have a ZZ4 motor thats runs great but not sure it the stock manifolds are much of a restriction. Hedman has headers that are supposed to be emissions legal (should come with the required certification) for C3's vettes.

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Ganey
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From: Texas CORVETTE 77 385 C.I.
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posted 12-22-1999 07:16 PM     Click Here to See the Profile for Ganey   Click Here to Email Ganey     Edit/Delete Message   Reply w/Quote
fastguy

On your Vette the Dynomax Cyclone headers flow great & fit great!

I am glad you like this topic, anybody else?

------------------
Cheers
Ganey

CORVETTE 77 385CI 6.3L Hi-Perf. Sus.
http://ganeys.home.sprynet.com/

[This message has been edited by Ganey (edited 12-22-1999).]

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JADEE
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From: MAXVILLE, FLORIDA USA
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posted 12-23-1999 03:51 AM     Click Here to See the Profile for JADEE   Click Here to Email JADEE     Edit/Delete Message   Reply w/Quote
GANEY
EXCELLENT TOPIC AND A WEALTH OF INFORMATION
JERRY

------------------

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Ken73
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posted 12-23-1999 11:12 AM     Click Here to See the Profile for Ken73   Click Here to Email Ken73     Edit/Delete Message   Reply w/Quote
I'll say this much; Ganey's claims of better performance with better exhaust is VERY valid! I had the original mufflers on my '82 that finally rotted out - and just with very low restriction (i.e. rusted out) stock mufflers, I had tons of "power" (at least I sure felt it) and once I had the new mufflers put on, I noticed a SEVERE drop in power. (Stock replacement mufflers.) I'll be investing in better exhaust at a later date, but I can assure you the '82 suffers from highly restrictive exhaust as well. The catalytic converter is somewhat restrictive too, even though it is one of GM's "high-flow" units. I think the idea of doing a higher-flowing Y-pipe and one of the RandomTechnology cats is a great idea for the '82, along with some higher flowing mufflers.

Ken

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74vette69
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From: Oklahoma
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posted 12-23-1999 11:12 AM     Click Here to See the Profile for 74vette69   Click Here to Email 74vette69     Edit/Delete Message   Reply w/Quote
Ganey that loose muffler idea is pretty sneaky!
I read in July 99 Car Craft about a 1980 corvette sleeper running in the nines with cast iron manifolds.He used motorized butterflies with his exhaust to divert from from 1/78 mufflers to Borla XR-1s.The car has stock interior,Eagle GTs recapped into cheater slicks,Q-jet,and 300hp nitrous.

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Monty
Senior Member

Posts: 2949
From: Park Ridge, IL
Registered: Feb 1999

posted 12-23-1999 11:23 AM     Click Here to See the Profile for Monty   Click Here to Email Monty     Edit/Delete Message   Reply w/Quote
When I had the crossfire motor still in my car I had full 1 5/8" headers, no cat and true dual exhuast with flowmaster mufflers. In my opinion, the improvement over stock is negligible, especially considering the cost and time involved switching over. This was also in conjunction with an aftermarket cam, 1.6" full rollers, K&N's, ignition upgrades.

The problem is that the intake manifold's intake port, where it meets the head, is about the same size, maybe even smaller in some areas as the stock, stainless steel headers. The stock headers can be improved somewhat with a little grinding work. The welds where the individual tubes are welded to the flange are sloppy, blocking at least a full 1/4" of the tubes. With a die grinder, this weld can be grinded flush, the air tubescan be grinded flush on the inside, and some general port matching will improve flow. The stock cat, as long as it isn't plugged or melted will flow plenty for the crossfire.

If I were just starting to mod a crossfire, the first thing I'd do is open up the intake manifold to match the heads, at least as much as is possible with out going through the bottom of the manifold. Comp Cams makes a .450" cam for the L83, this along with porting will produce the biggest improvement, in my opinion, without pissing the ecm off.

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1982 White 383 DFI SuperRam
Park Ridge, IL
11.895/120.121mph 438HP/478TQ


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Ganey
Senior Member

Posts: 3792
From: Texas CORVETTE 77 385 C.I.
Registered: Apr 1999

posted 12-23-1999 12:00 PM     Click Here to See the Profile for Ganey   Click Here to Email Ganey     Edit/Delete Message   Reply w/Quote
Monty, Ken73, & Andy82

Thanks for adding your 82 experiences.
What is dia. & length of 82 stock header pipes?
I was thinking about the intake problem & guessed the dual 4 manifold would work good.
Have you seen this from Brandon vette84? http://www.flash.net/~famviz/monster
He posted in Aftermarket, CrossFire/Carb Conversion, maybe he will tell more of his exp.
Sounds like he did not cam it.


74Vette69

Familiar w/ that Vette, besides Q-J, etc. it is running auto & 3.08, can build.

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Cheers
Ganey

CORVETTE 77 385CI 6.3L Hi-Perf. Sus.
http://ganeys.home.sprynet.com/

[This message has been edited by Ganey (edited 12-23-1999).]

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Senseiearl
unregistered
posted 12-23-1999 04:19 PM           Edit/Delete Message   Reply w/Quote
fauxrs-They're many suitable headers for this car. Pricing on the same header from different companies can vary by $200. As an example, I just order Heddman Headers 68301, smog legal from Summit racing for $234.99. Jegs was $25 higher and one company wanted $400.

Dynomax is good too. The reason I didn't go with them is that they don't make a California smog legal header for my 78.

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http://www.orderofthedragon.com/
91 green convertible
Flowmasters Power Chip K & N Filter
1978 Pace Car
Eldelbrock manifold, cam & timing chain, Magnum Roller Rocker Arms, modified exhaust 300+ HP
Sensei Earl
Bakersfield, Ca.


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Ganey
Senior Member

Posts: 3792
From: Texas CORVETTE 77 385 C.I.
Registered: Apr 1999

posted 12-26-1999 05:51 PM     Click Here to See the Profile for Ganey   Click Here to Email Ganey     Edit/Delete Message   Reply w/Quote
One thing that was mentioned without an example was that the more HP you have, the more headers help. At the 300 hp level with iron manifolds, headers will increase to about 350 HP.


Sensei Earl

Nice to see ya over 300!

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Cheers
Ganey

CORVETTE 77 385CI 6.3L Hi-Perf. Sus.
http://ganeys.home.sprynet.com/

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Monty
Senior Member

Posts: 2949
From: Park Ridge, IL
Registered: Feb 1999

posted 12-27-1999 03:22 PM     Click Here to See the Profile for Monty   Click Here to Email Monty     Edit/Delete Message   Reply w/Quote
Ganey,

The 82 stainless steel headers have a diameter ranging from 1 1/4" to about 1 1/2". The primary's are narrowed at the 90 degree bend a little, and the sloppy welding narrows it quite alot, but that can be corrected with some grinding. The length is comparible to a set of shorties, about 1-2" above the oil pan flange.

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1982 White 383 DFI SuperRam
Park Ridge, IL
11.895/120.121mph 438HP/478TQ


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Ganey
Senior Member

Posts: 3792
From: Texas CORVETTE 77 385 C.I.
Registered: Apr 1999

posted 01-06-2000 08:19 PM     Click Here to See the Profile for Ganey   Click Here to Email Ganey     Edit/Delete Message   Reply w/Quote
Monty

Thanks.
They say better late than never!

------------------
Cheers
Ganey

CORVETTE 77 385CI 6.3L Hi-Perf. Sus.
http://ganeys.home.sprynet.com/

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fauxrs
Senior Member

Posts: 1113
From: San Diego 1978 L-82 A31-PW C60-AC FE7-GYMKANA M21-CLOSE RATIO 4 SPD QBS-255/60-15SBR U81-REAR SPEAKERS ZX2-CONVENIENCE GROUP
Registered: Nov 1999

posted 01-07-2000 10:24 AM     Click Here to See the Profile for fauxrs   Click Here to Email fauxrs     Edit/Delete Message   Reply w/Quote
Thanks Sensei.. I'm still planning my exhaust and engine mods for after the paint which starts this weekend (prep, body work & prime) once the paint is on then I will start engine/exhaust mods.

I'm writing everything down that i learn here on the forum and including it in my specs for my upgrades. I have set engine specs down (even posted them on my web site) but I think they will be changing for a stroked 350 (3.835" stroke - approx. 396 cu in) torque monster instead of the more revvy 355 i was planning.

engine specs can be found at http://www.geocities.com/MotorCity/Downs/3057/enginespecs.html


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White 1978 L-82
4-Speed
Soon to be burgundy

Zr-1 glass bumper

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